We share examples of troubles that have occurred in the past to illustrate how to use batteries safely.

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Avoiding Danger (Examples of Trouble and Explanations)

When storing batteries, they need to be properly placed inside the specified tray to ensure batteries do not come into contact with one another. Here is an example of what has actually occurred as a result of storing batteries improperly.

When storing batteries, please place them properly within their specified tray to ensure they do not come into contact with one another.

Ignition

During distribution, it was decided to dispose of about 2,000 new batteries. The batteries were removed from their specified 20-battery trays, and dumped haphazardly into cardboard boxes. About 30 minutes later, the batteries began to smoke, and within a few minutes they caught fire.

発火

Rupture

Batteries for OEMs are shipped in trays of 20-battery (or 40-battery) intermediate packages stacked ten high. During distribution, these were unpacked and five trays were delivered to a customer. The customer then stored these trays diagonally within a small box, and several batteries fell out of the trays. The batteries piled up within the small box and some of them ruptured.

破裂

Heat Generation

Twenty one cylindrical lithium batteries with tabs needed to be delivered. The specified tray holds 20 batteries, so the extra one was added in as shown in the illustration. The 20 battery tray was then stored with the extra battery in contact with another. This allowed the tabs on the batteries to make contact and the external short caused the two batteries to heat up rapidly. The resulting heat damaged their enclosure tubes.

発熱

Preventing Quality Issues

Let us take a look at examples of quality issues due to decline in battery voltage and consumption of electrical capacity.

Cases Caused by Contact with Conductive Anti-static Materials

In some cases, tabbed batteries and coin-type lithium batteries used for memory backup have come into contact with conductive anti-static materials and formed external discharge circuits. This has led to decline in battery voltage and consumption of electrical capacity.

Factories that produce semiconductor components, such as integrated circuits (IC) and large scale integrated circuits (LSI), thoroughly employ conductive anti-static materials throughout to prevent static electricity. These are widely used as storage materials. Many conductive anti-static materials are made from materials such as carbon, aluminum foil, and metals, which gives them excellent conductivity. Some example uses are as packaging bags, trays, mats, sheets, films, cardboard boxes, plastic cases, etc.

For instance, some protective materials have electrical resistance values as low as 103 to 106 Q/cm. When the positive and negative terminals of batteries touch these protective materials, they begin to discharge currents on the order of several milliamperes to several amperes. This causes voltage decline and consumption of electrical capacity.

Trouble Case 1

Since the terminals of tabbed batteries were stuck into a conductive mat, their electrical capacity was depleted within a few days.

トラブル例-1

Trouble Case 2

The electrical capacity of the batteries was consumed because the printed circuit boards to which the batteries were mounted were in contact with a conductive resin case.

トラブル例-2

Trouble Case 3

The electrical capacity of the batteries was consumed because the printed circuit boards to which the batteries were mounted were in contact with spacers and a conductive rubber sheet.

トラブル例-3

Trouble Case 4

Workers did not realize that the rubber sheet on the workbench was conductive, and placed the batteries directly on top of it. The positive and negative terminals came into contact with the sheet, causing the electrical capacity of the batteries to be consumed.

トラブル例-4

When using batteries near protective materials, please take care not to let the positive or negative terminals of the batteries, or the printed circuit boards to which the batteries are mounted, come into direct contact with the protective materials.

Cases Caused by Contact between Batteries

In some cases, tabbed batteries and coin-type lithium batteries used for memory backup have come into contact with one another and formed discharge circuits (short condition). This has led to decline in battery voltage and consumption of electrical capacity. Please observe the following points when handling batteries.

 

(1) Remove the batteries from the tray one at a time.

If you remove the batteries all at once, such as by flipping over the tray, the batteries may touch one another and form discharge circuits.

 

(2) Do not jumble batteries together in a parts box or other receptacle.

Multiple batteries may form discharge circuits which will consume the batteries.